The Challenge 

 Whether in healthcare, defense, research, or industrial environments, modern equipment can be powerful, complex, and mission-critical. Getting the most out of its performance depends on operators having confident, precise interaction with sophisticated systems. Yet onboarding often happens under constraint. 

In hospitals, devices like GE’s LOGIQ ultrasound are in near-constant use. Taking equipment offline for training reduces access and revenue. Certain clinical workflows may only occur occasionally, creating gaps between initial instruction and real-world application. In orthopedic surgery, clinicians historically learn through “watch one, do one,” sometimes encountering complex procedures for the first time in the operating room. 

When using the fertilizer conversion system built by the Center for Advancing Sustainable and Distributed Fertilizer Production (CASFER), operators must understand how to monitor and troubleshoot advanced hardware in real-world field conditions. 

Manuals and limited supervised exposure do not consistently build readiness. 

 AVATAR’s Solution 

AVATAR builds true-to-scale digital twins using XRcreate to mirror real equipment and workflows. 

For GE’s LOGIQ ultrasound, AVATAR created a spatially accurate digital twin that matches the physical system and clinical environment. Clinicians can practice workflows repeatedly in mixed reality or immersive VR, building familiarity without taking machines offline. 

When Vertice wanted to better train operators of its knee replacements, AVATAR developed a mixed-reality surgical environment that replicates a full knee replacement procedure with detailed 3D anatomy, step-by-step overlays, and expert-recorded guidance. Clinicians learn how to move through the workflow safely and expertly before entering the operating room. 

With CASFER, AVATAR built a digital twin of a fertilizer conversion machine, allowing users to interact with, understand, and even control the system before operating it in the field. 

Across all projects, learners can rehearse complex tasks as often as needed. Mixed reality overlays align guidance visually to real equipment at the point of work. Updates to procedures or systems can be reflected instantly across platforms. 

Impact / Outcome 

Onboarding accelerates. Confidence increases. Equipment remains operational. Risk decreases. 

Clinicians approach patients with rehearsed familiarity. Surgeons refine technique before live procedures. Operators troubleshoot complex systems with practiced understanding. 

And organizations gain consistency in execution and visibility into performance trends. 

Digital twins don’t replace hands-on experience. They strengthen it. This is digital transformation at human scale: immersive preparation that mirrors reality and builds confidence before performance matters most.  

Accelerate readiness without interrupting operations, with an AVATAR solution.