Transform manufacturing by integrating advanced technologies like Digital Twins and Extended Reality (XR). By creating virtual replicas of physical assets, systems, and processes, manufacturers can better understand and predict performance, flag potential issues earlier, decrease time to market and improve overall quality. Get access to interactive, AI-driven training and inspection experiences that significantly reduce errors and enhance productivity. Enhance collaboration by enabling real-time, multi-user interactions, making it easier for experts to provide remote assistance to field technicians.
Parker Aerospace, a global aerospace leader with $5.4 billion in annual sales and 12 operating divisions, faced significant challenges in its military flight controls division during the F-35 production ramp-up. The COVID-19 pandemic exacerbated staffing and retention issues, making it difficult to train new employees without pulling experienced mentors off the production line. AVATAR collaborated with Parker to create a digital twin of the complex actuator assembly process for the F-35’s flight control systems. This XR solution enabled precise, efficient training of new operators in a highly sensitive CUI environment, reducing lead times, cost of poor quality, and rework through standardized workflows.
The Makino T1 CNC Machine used for manufacturing aerospace components, automotive molds and other high precision industrial. It has a 30–60–90 day preventive maintenance schedule to maximize performance. AVATAR developed an AR/VR digital twin that provides a 3D visualization of where the machine will be placed on the shop floor for layout and workflow purposes, as well as the preventive maintenance procedures. AIcreate® (an AI capability within XRcreate) used during the analysis phase of this digital transformation process exposed discrepancies between manuals specific to the Makino T1. Furthermore, parts of the inspection were missing that could have voided the machine’s warranty. The process enabled correction of the discrepancy, ensuring clear and unambiguous instructions digitally displayed on the machine through AR, along with a virtual safety path so employees would comply to clear safety standards.
The Lockheed Martin Advanced Visualization System was built by AVATAR to accelerate the software development cycle for digital twin applications, reducing the vision science engineering effort from weeks down to minutes. The ability of an AR wearable device to automatically recognize and track a physical object eliminates the need for markers, enabling a better integrated digital twin factory experience.
IMRSA is a global organization dedicated to standardizing the development and distribution of Extended Reality (XR) experiences, encompassing Augmented Reality (AR), Mixed Reality (MR), and Virtual Reality (VR). By establishing common guidelines for content tagging and functionality, IMRSA aims to streamline the XR development process, reduce costs, and enhance compatibility across different hardware and software platforms. This benefits a wide range of users, including businesses, government agencies, and educational institutions seeking to harness the power of XR technology.
“AVATAR Partners is head and shoulders above other venders in the industry, our preferred choice for the next opportunity.”
Rich Hardwick, President | Air Logistics & Engineering Solutions
“Working with AVATAR Partners was an extremely successful endeavor. Naval Surface Warfare Center personnel learned so much about the AR development process with AVATAR’s help. With this newfound knowledge, AVATAR Partner’s assistance, and XRcreate Professional, NSWC was able to create an AR training application for the Common Display System. NSWC hopes to continue a successful working relationship with AVATAR as the Navy continues its push towards AR content.”
Keola Ramirez, D51 Common Computing Systems Engineering Branch | NSWC Port Hueneme Division
“With ARsurgeon and XRremote, we’ve recorded results up to 300% reduction in errors, 90% reduction in time to train and 98% reduction in waste and rework, specifically around errors made by healthcare professionals.”
Werner Swanepoel, Chief Digital Officer | Vertice Healthcare
“The experience is very realistic. I absolutely see value in making this system available to our Airmen.”
Senior Leadership | United States Air Force
“It has been a pleasure working with AVATAR Partners and witnessing a new technology that is going to have enormous impact on the field in the years to come. This being one of our first projects related to AI, it has helped us further understand the capability and see its benefits.”
Juan Sanchez, Aircraft Wiring SE Electrical Engineer | Naval Air Warfare Center Aircraft Division
” XRcreate allows us to deliver more cost-effective XR and digital twin solutions for our clients. Its build-once, deploy-anywhere capability streamlines the process and maximizes efficiency across platforms. Its advanced AI and IoT integration enables us to deliver unmatched precision and value to our clients. This results in practical, cutting-edge solutions that scale.”
Thomas Pratt, President | Crane Morley
“I’m a huge fan of EOD AR and the efforts your team is making.”
CAPT John Hall, Company Commander | United States Marine Corps Explosive Ordnance Disposal (EOD) Team
“This project proves AVATAR’s ability to provide XR training with different equipment and increases opportunities at the USCG.”
Ron Stark, Human Performance Technology Manager | Force Readiness Command, Training Division
“Working with AVATAR Partners, we were able to maintain our impact level five sensitive CUI environment while bringing their team in to help us develop, test and validate a system to replicate the assembly process in a digital twin environment to significantly reduce our onboarding time.”
Barry Draskovich, PMP, Vice President | Parker Aerospace
“This project proves AVATAR’s ability to provide XR training with different equipment and increases opportunities at the USCG.”
Ron Stark, Human Performance Technology Manager | Force Readiness Command, Training Division
Frequently asked questions
Extended Reality (XR) encompasses several immersive technologies, including Virtual Reality (VR), Augmented Reality (AR), and Mixed Reality (MR). VR creates fully immersive digital environments that replace the user’s physical surroundings, typically experienced through a VR headset. AR overlays digital information onto the user’s view of the real world, enhancing their perception of reality through devices like smartphones, tablets, or AR glasses. MR combines elements of both VR and AR, allowing digital objects to interact with the real world and vice versa, using sensors and cameras to map the physical environment and overlay digital content.
Implementing XR solutions can lead to significant returns on investment (ROI) by increasing productivity, reducing costs, and improving training efficiency. For example, AR and VR training programs can reduce training time by up to 91%, decrease errors to near zero, and cut waste and rework by 38%. These technologies also enhance employee retention and performance, leading to long-term cost savings and operational improvements. By leveraging AI and Digital Twins, organizations can further optimize processes, predict maintenance needs, and enhance overall efficiency, contributing to a substantial ROI.
AVATAR Partners specializes in a wide range of use cases across various industries, including aerospace, automotive, construction, education, government, healthcare, manufacturing, military, and transportation. Ideal use cases include training and skills development, predictive maintenance, remote assistance, and digital twin creation. For instance, AVATAR Partners has developed solutions for aircraft component inspection, explosive ordnance disposal training, ship stability testing, and electrical grid management. These applications help organizations improve safety, efficiency, and operational effectiveness.
AVATAR Partners excels in developing innovative software solutions that simplify complex systems, improve efficiency, accuracy, safety, and competitive advantage. Their core competencies include Augmented Reality (AR), Virtual Reality (VR), Mixed Reality (MR), Extended Reality (XR), Digital Transformation, Artificial Intelligence, Realtime Performance Assessment, Computer Vision, IoT & Sensor Integration, ERP & Database Integration, Instructional Systems Design, LIDAR Scanning, CAD Modeling, ROI Assessments, Technical Analysis, and Strategic Roadmaps. AVATAR Partners is also known for their expertise in human factors and UI/UX design.
AVATAR Partners holds several key contract vehicles, including GSA MAS, NAVAIR COMET, AETC Immersive Learning BOA, DLA TLS, and SeaPort NXG. Their top five contracts include projects with the US Navy, Air Force, Marines, Coast Guard, and Special Forces. These contracts involve developing advanced training systems, maintenance aids, and digital transformation solutions that enhance operational readiness and efficiency for various defense and commercial applications.
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TJ Southard is a seasoned digital design veteran and the visionary leader of Avatar Partners’ creative team. With over three decades of experience, TJ has been at the forefront of digital design, pushing the boundaries of innovation. His expertise lies in crafting exceptional user experiences, particularly within the dynamic realm of XR. As a key architect of XR create, TJ brings a deep understanding of human-centered design to every project, ensuring that our solutions not only look stunning but also seamlessly integrate into users’ lives.
TJ’s passion for design, coupled with his extensive knowledge, makes him an invaluable asset to Avatar Partners. His leadership inspires our team to create groundbreaking XR experiences that captivate audiences and drive results. Under TJ’s guidance, our creative department is committed to delivering innovative and user-centric solutions that redefine the future of XR technology.
Scott Toppel is the President of AVATAR Partners, Inc., a pioneering company in the field of digital transformation. With a career spanning over two decades, Scott has been instrumental in driving innovation and efficiency across various industries, including defense, healthcare, and heavy industry. Under his leadership, AVATAR Partners has developed cutting-edge software solutions that simplify complex systems, improve safety, and enhance performance. Scott’s expertise lies in leveraging advanced technologies such as Augmented Reality (AR), Virtual Reality (VR), Mixed Reality (MR), and Artificial Intelligence (AI) to create immersive training and operational tools. His vision has led to the successful deployment of hundreds of use cases, from military applications to industrial maintenance and healthcare training. A strong advocate for standardization, Scott has been actively involved in the International Mixed Reality Standards Association (IMRSA), promoting best practices and technical standards for XR applications. His commitment to innovation and excellence has earned AVATAR Partners a reputation as a leader in the digital transformation space. Scott holds a deep understanding of the challenges and opportunities in modern industries, and his strategic insights have been pivotal in helping organizations navigate the complexities of digital transformation. With a focus on delivering practical, user-centric solutions, Scott continues to drive AVATAR Partners towards new heights, ensuring that the company remains at the forefront of technological advancements.
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